Excessive belt stretch and improper tensioning are two of the most common causes of conveyor inefficiency, downtime, and premature belt failure. On conveyors over 220 feet in length, maintaining proper belt tension becomes critical. O’Mara Ag Gravity Take-Up (GTU) assemblies are engineered to provide automatic, reliable belt tensioning for the toughest agricultural and industrial applications.
Our gravity take-ups are available in under-slung and over-slung configurations and can be retrofitted to existing conveyors. Once installed, they are hands-off and self-adjusting, saving you valuable time, extending belt life, and ensuring consistent performance.
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Why Gravity Take-Up Matters
A conveyor belt must maintain constant, optimal tension to run properly. Without it, you risk belt slippage, mistracking, excessive wear, and costly downtime. A gravity take-up solves this problem by using a weighted pulley system that automatically compensates for belt stretch and load variations.
How It Works:
- Pulleys: Two bend pulleys and one gravity take-up pulley manage belt slack.
- Counterweight: A heavy weight applies a consistent downward force.
- Automatic Adjustment: As the belt stretches, gravity lowers the pulley to keep the belt taut.
This simple, self-regulating mechanism ensures constant tension under all conditions, from startup surges to fluctuating loads.
Applications
O’Mara Ag GTUs are widely used in:
- Agriculture: Seed, grain, feed, silage, and fertilizer handling
- Processing Plants: Bulk commodity transfer and storage systems
- Warehousing & Distribution: High-throughput bulk movement systems
Benefits of O’Mara Gravity Take-Ups
- Automatic Self-Tensioning: No manual adjustments required
- Consistent Belt Performance: Prevents slippage, sagging, and mistracking
- Reduced Maintenance: Minimal intervention required after installation
- Extended Belt Life: Proper tension prevents uneven wear and damage
- Safety Built-In: Fully guarded assemblies protect operators and equipment
- Cost-Effective Reliability: A simple, proven solution to belt tension control
Standard Features
Every O’Mara GTU assembly is engineered for heavy-duty use from the start and designed for long-term reliability:
- Modular, one-piece design shipped fully assembled for drop-in installation
- Under-slung or over-slung configurations are available
- Available in belt widths from 18″ to 54″
- Compatible with pan idler (PI) and tri-roller (TR) conveyor designs
- Standard 8″ diameter bend pulleys
- Shaft sizes from 1-15/16″ up to 2-7/16″ engineered per application
- Powder-coated finish (color of your choice) for superior durability
- Reinforced tubular and angle-formed frames, welded for strength
- Weight boxes fabricated from 10-gauge steel with 2″ square tube reinforcement
- Bearings, shafts, pulleys, and pinch points are fully guarded to meet safety standards
- HD safety chain installed to prevent over-travel or damage in the event of belt failure
All units ship fully assembled and skidded for protection to ensure trouble-free installation.
Available Options
We build every GTU to match your operation’s needs:
- Larger weight box capacities for longer conveyors
- Custom pivot point locations for site-specific layouts
- Full belt enclosures with locking access doors for inspection and belt tracking
- Stainless steel construction for corrosive or high-demand environments
O’Mara Ag Leads the Industry
At O’Mara Ag, every GTU is designed and fabricated in-house to ensure maximum quality control. With decades of expertise in agricultural conveyor engineering, our take-ups are built to perform in demanding conditions season after season, year after year.
By choosing O’Mara Ag, you’re investing in:
- Engineering precision tailored to your conveyor system
- Durable construction that withstands weather and heavy use
- Proven reliability trusted across agriculture, aggregates, and processing industries
Explore O’Mara Gravity Take-Up Solutions
If your conveyor exceeds 220 feet, or if you’re dealing with belt stretch, slippage, or downtime, an O’Mara Gravity Take-Up assembly is the proven solution. Our engineering team will evaluate your conveyor requirements and design a solution tailored to your facility. With O’Mara Ag, you don’t just get a product—you get a partner committed to your efficiency and long-term success.
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